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Packaging Technology · 12 models from 4 makers

Vacuum packaging machines

A vacuum packaging machine removes air from a pack around a food product and seals it, so the product keeps longer, stays clean and reaches the shelf or the next plant in the condition it left the line.

Photo: Talia Makina · Wikimedia Commons · CC BY-SA 4.0

A vacuum packaging machine removes air from a pack around a food product and seals it, so the product keeps longer, stays clean and reaches the shelf or the next plant in the condition it left the line.

Taking oxygen out of the pack slows the growth of spoilage organisms that need air, slows fat going rancid and stops freezer burn. That is why vacuum packing is standard for fresh red meat, poultry, fish and shrimp, hard and semi-hard cheese, smoked and processed meats, and many ready meals. It also makes packs tighter and smaller, which saves space in cold stores and shipping cartons, and it holds products firmly so they do not move in transit.

There are several kinds. Chamber machines take a filled bag into a closed chamber, pull the vacuum, seal the bag and open again; single and double chamber models suit small and medium plants, and a double chamber machine lets the operator load one side while the other side runs. Belt or conveyor chamber machines move bags into the chamber on a belt, so they can be fed from a line. Rotary vacuum machines carry bags round on a turning table of chambers for higher, continuous output. Thermoforming machines form trays or pockets from a bottom film inline, fill them, then pull the vacuum and seal a top film. Vacuum skin packaging, often called VSP or skin packing, draws a soft top film down tightly over the product on a tray, so it looks like a second skin and the product can be shown standing up in a retail display.

Vacuum packing is often combined with shrink bags, which tighten around the product in hot water or hot air after sealing, and with gas flushing, where a protective gas mix replaces some of the air for products that would be crushed by a full vacuum.

Cost and output depend on the machine type, chamber or tooling size, the vacuum pump, the cycle time, how bags or trays are loaded, hygiene design and the films the machine can run. Bags, trays and films are a running cost that often outweighs the machine over its life, so buyers should compare the price of the packaging material as well as the equipment.

Where it sits in the line

How a vacuum packaging machine works

A vacuum packaging machine sucks the air out of a bag or tray around a food product and then seals it shut. With little air left inside, the food spoils more slowly and keeps its colour and texture longer. Some machines also shrink or tighten the film around the product so it looks neat on the shelf.

The machines

Every figure comes from the maker's own document.

Compare every figure

ModelMaker · countryCycle rateSpeedSeal bar length
Polar 2-85PDFHenkelman BV · NL——828 mm
Polar 2-95PDFHenkelman BV · NL——1090 mm
Titaan 110PDFHenkelman BV · NL——1090 mm
BT-1100PDFPromarksvac Corporation · US——1120 mm
CV-1000PDFPromarksvac Corporation · US5 cycles/min—1050 mm
CRYOVAC 8490Sealed Air (CRYOVAC brand) · US20 cycles/min——
CRYOVAC 8600 seriesSealed Air (CRYOVAC brand) · US—50 packs/min—
CRYOVAC AutoVac 86 seriesSealed Air (CRYOVAC brand) · US—35 packs/min—
CRYOVAC AutoVac 95PDFSealed Air (CRYOVAC brand) · US3.3 cycles/min—1500 mm
CL-C 950PDFWEBOMATIC Maschinenfabrik GmbH · DE3 cycles/min—950 mm
ML-C 3600PDFWEBOMATIC Maschinenfabrik GmbH · DE18 cycles/min——
PNC 20PDFWEBOMATIC Maschinenfabrik GmbH · DE3 cycles/min—830 mm

Buying criteria

Before you buy a vacuum packaging machine

Start from the product and the pack. Fresh meat, fish, cheese and processed meat each have their own pack styles: shrink bags, skin packs, thermoformed packs or trays with gas. Decide the pack first, then the machine.

Match the machine type to your output. A single or double chamber machine suits a small or medium plant with manual loading. A belt chamber or rotary machine suits a line with steady volume. A thermoformer suits high volumes of one product family with fixed pack sizes.

Check the chamber or tooling size against your largest product, including its height, and ask what changeover between pack sizes involves.

Look at the vacuum pump: its capacity, how it is serviced, and whether its oil and filters are easy to reach. Ask for the cycle time with your product and your film, not the brochure figure.

Compare the cost of films, bags and trays over several years, and whether the machine can run recyclable or mono-material films. Check hygiene design and cleaning access, especially for meat, fish and dairy, and the maker's local service, spare parts and training.

Photo: Policarpo Brito / Pexels · Stock

Buyers ask

What does a vacuum packaging machine do?

A vacuum packaging machine sucks the air out of a bag or tray around a food product and then seals it shut. With little air left inside, the food spoils more slowly and keeps its colour and texture longer. Some machines also shrink or tighten the film around the product so it looks neat on the shelf.

What is the difference between a chamber and a belt vacuum packaging machine?

In a chamber machine the operator places a filled bag into the chamber by hand, closes the lid and the machine pulls the vacuum and seals. In a belt or conveyor chamber machine the bags travel into the chamber on a belt, so the machine can be fed from a line and needs less handling.

What is vacuum skin packaging?

Vacuum skin packaging draws a soft heated top film tightly over the product sitting on a tray, so the film follows the product's shape like a second skin. It holds the product in place, shows it clearly and is widely used for meat cuts, fish and ready meals in retail.

Is vacuum packing the same as modified atmosphere packaging?

No. Vacuum packing removes the air from the pack. Modified atmosphere packaging replaces the air with a chosen gas mix, often used in trays where a full vacuum would crush the product. Some machines can do both.

How much does an industrial vacuum packaging machine cost?

It depends on the type and output. A tabletop or single chamber machine costs far less than a belt chamber, rotary or thermoforming line. The running cost of bags, trays and films over the machine's life is often larger than the machine price, so compare both.

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